Building the Glen-L 2100 trailer - Page 3
 
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Fenders get a prime coat of Dupont DTM urethane etching primer.  (21-SEP-2005)

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Primed fender steps.

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A white base coat is applied to kick up the topcoat color.  Several rounds of Imron metallic silver complete the job.

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We detailed the bunk supports as well.

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Here's the finished product.  The fenders and tongue will be painted at a later date since they'll likely get scratched up when the topside of the boat is being finished.  (29-OCT-2005)

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For added safety, boat/trailer packages exceeding 2000 pounds require electric or hydraulic brakes.  The hydraulic unit shown is equipped with a reverse lock pin to prevent brake actuation when backing up the trailer.

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Laminating the fender steps.  1-1/2" wide by 1/4" thick mahogany strips were epoxied to two pieces of 1/4" marine grade plywood which were previously fitted to the fender steps.  (08-MAY-2006)

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Plank spacing was 1/4".  Wax paper strips were used under the hold-downs to prevent them from sticking to the lamination.

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To prevent the white expoxy from marring the narrow strips, we applied a base coat of West epoxy (207 clearcoat).  Once cured, we taped the edges and horizontal surfaces before applying the white epoxy.  (11-MAY-2006)

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The epoxy mix consisted of West 105 resin, 404 high density filler, a touch of 403 microfibers and a spoonful of white epoxy tint.  The tape was pulled after the epoxy had cured for 30 minutes.

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The fender steps are ready to be installed and final-clearcoated.

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It's been a while, but we've finally finished up the fender steps. (16-MAY-2008)


Edges were capped with mahogany veneer.  Several coats of West System Epoxy catalysed with 207 hardener were applied and block-sanded. 


Final topcoat consisted of three rounds of two-part Nason Urethane Clear applied with HVLP spray equipment.  It feels good to chuck up a spray gun after using bristle and foam brushes for so long !

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We used the gantry lift to flip the trailer so we could easily weld the trailer tongue jack mounting plate and build a removable winch stand.  (09-AUG-2010)

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Building the Glen-L Hot Rod : www.boats.chelseacoachworks.com      Revised 09-AIG-2010